helical bevel gear reducer

The EP Series Helical Bevel Reducer provides unmatched performance, durability, and style flexibility. This unit offers torque capacities up to 20,000 Nm (14,750 ft lbs).
The cat4CAD software enables simple interactive product selection of the entire gearbox and gear-electric motor system. Cat4CAD supports you in selecting and configuring the products, provides you the chance to print out extensive technical data bedsheets, and generates complete 2D drawings and 3D versions for direct download.
11 sizes
Input power capacities from 0.16 to 120 HP
Gear ratios from 5:1 to 8900:1
Torque capacities to 20,000 Nm
Inverter duty class F insulated motor windings
Course 12 Helical and Spiral Bevel Gears: Provides higher efficiencies and better torques in smaller sizes.
Multiple Input Options: Essential gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft mounting, inch and metric result shafts, installation pilots and flanges offer a wide range of design solutions.
UNIBLOCK Housing: For optimum rigidity, universal helical bevel gear reducer mounting on five sides or via a torque arm.
Worldwide Electric motor: Multiple leads and windings for worldwide multi volt/Hz requirements plus modular design to accept brakes, encoders or forced cooling.
High efficiency electric motor design available
Innovative self-locking, self-aligning taper shaft electric motor connection
Gearbox supplied factory filled with synthetic oil
Corrosion and shock resistant cast iron housing
High efficiency helical-bevel gears. 98% per stage
Normally closed breather with multiple locations (Optional OtN2000)
Double lip seals upon heat treated, plunge ground shafts
Shaft mounting choices include tapered bushings designs
This is a comprehensive offering of energy-efficient, right angle helical bevel enclosed gearing. It really is available as gearmotors and a variety of reducers with torque capacities up to 119,000 inch pounds. Housing designs include footed, face and flanged configurations. Gearmotors can be found in three phase high efficiency designs through 50 HP and single phase to 5 HP. We provide a variety of input and result shaft choices. Additionally, you will see fixed and variable swiftness motors and range of ratios available in this product offering.
Features
Accommodates insight power from ¼ Hp to 75Hp
Torque rankings up to 119,489 in-lbs
Decrease ratios up to 7,500:1
Helical – bevel – helical gear train offers cost effective high and low speed solutions
Up to 94% efficient
Four input possibilities for all units
Two output flange options – B5 and B14
Multiple output shaft interfaces
Important dimensions interchangeable with major competitors
Modifications / Accessories
Integral Gearmotor
Clamp Collar C-Face Input
Solid Shaft Input
3-Piece Coupled C-Face Input
CEMA Screw Conveyor Adapter
EZ Kleen Washdown Package
XT Output Seals
Backstop
Heavy Duty Output Bearings
Inch or Metric Dimensions
Common Applications
Troughing Belt Conveyors
Slider Bed Conveyors
Mixer Drives
Screw Conveyors
Bucket Elevators
General Industrial Machinery
Common Industries
Aggregate and Cement
Air Handling
Chemical, Oil, and Gas
Food, Beverage, and Pharmaceutical
Paper and Forest
Unit and Baggage Handling
Water and Wastewater
As per the developing and varying needs of customers, you can expect a wide variety of Helical Bevel Gear Reducers. The technological content of our products allows for an extraordinary overall performance/lifespan ratio. The highly versatile Helical Bevel Gear Reducers we offer are successfully used in a multitude of industrial and civil applications. They are B-Series units which offer excellent value for money and output torque/weight ratio, especially considering that they need not a lot of servicing. Besides these, our products are available in cast iron (sizes 063 to 163) or light weight aluminum (sizes A42 to A73) casing.
Features:
Sizes: 060-080-100-125-140-150-160
Available versions: B-fitted for engine coupling, IB with input shaft, CB with compact motor, PB-fitted for motor coupling with flexible joint
Casing with ft FC, flange SC and common UC
Power up to 90 kW
Gears hardened and tempered with shaved or floor profile
Gearing with 3 decrease stages
Gleason spiral bevel gear pairs with run-in profile, mounted as second reduction stage for a higher resistance
Reduction ratios between 5, 71 and 187, 24
Torque max 13.000 Nm and admissible radial loads max 80.000 N
High-power casings optimized with FEM analysis and input and result flanges of grey cast-iron G200 to ensure top level performances and high reliability
Load capacity calculated and verified according to ISO 6336 and AGMA 2001
Painted with RAL 5010 blue epoxy-polyester powder
Accessories: torque arm, result flange, output shaft, shrink disk, backstop device, protection cover kit, viton oil seals, reinforced result, assemble/disassemble kit
Series EP right angle helical bevel gear motors offer ratios from 8:1 to 160:1 in three phases or up to 10000:1 in five phases. Motors can be found up to 90kW and output torque capacity up to 12,300 Nm.
The series EP helical bevel gear motor was created with integral cast feet for base or end mounting and will be offered with single or dual extended output shafts.
Units are also available as shaft mounted or with output flanges and are designed for installation horizontally or vertically. The units can also be offered with a bolt on torque reaction bracket and all variants can be found either motorised or with an input shaft assembly.
Adding to the brand new range of Ever-Power helical gear motors the product takes advantage of our a long time of accumulated design experience together with the use of top quality materials and parts. The end result is a series of quickness reducing geared motors offering high load carrying capacities, increased efficiency, calm running and reliability.
Top features of Helical Bevel Gear Motor
Standard motor connection
Capability to fit double essential oil seals, on insight and output shaft as required.
All units are dimensionally interchangeable with various other major manufacturers.
Units are manufactured and assembled from a family group of modular kits for distributor friendliness minimizing inventory and maximizing availability.
Motorized units could be fitted with a backstop module and reducer Devices can be installed with a backstop and fan.
Applications:
-Conveyors, Agitators, Elevators, Cranes, Crushers
-Helical Bevel gear motors are used in industries such as chemicals, pharma, packaging, food processing, plastic-type and automation etc.
Key Features:
Sizes: A40-A50-A70
Obtainable versions: EP – fitted for motor coupling, IEP – with input shaft, CEP – with small motor
Cases with feet, flange or universal
Power up to 4,8 Kw
Gears with shaved or floor profile
Gearing with 2 and 3 reduction stages
Hypoid bevel gears for size A40 and A50, gleason bevel gear pairs for size A70, all with run-in profile
Reduction ratios between 7,62 and 442,76
Torque max 450 Nm and admissible radial loads max 5.500 N on hollow shaft and 10.000 N on solid shaft
Cases in die-cast aluminium alloy
Excellent mechanical strength while being and particularly lightweight
Load capacity calculated to ISO6336 and verified according to AGMA 2001-B88
Painted with RAL 5010 blue epoxy-polyester powder in in accordance to DIN 1843
Accessories: torque arm, output flange, output shaft.
Generallntroduction of HK series:
Gear Reducer
The EP series gear units, are novel transmission device and made up of Y series engine, helical gear,Arc gear and worm gear. The gears are made from high wear-resisting alloy components, specifically and finely processed.
Advantages:
1: Helical-bevel equipment two-stage reducer
2: Compact structure, high efficiency
3: Quenched 20CrMnTi for gears
4: CE, ISO9001.
5: Small design, small volume, nice appearance ,and strong capacity to be overloaded.
6: Precise division and wide selection for transmission ratio.
7: The effectiveness is up to since high as 96% with low energy intake, strong adaptability and is capable of operating continually in corrosive or damp environment.
8: All- purpose use, convenient and low-cost maintenance.
9: New seal device, strong adaptability.
10: Varied selection of motor combinations, mouting positions and struture projects.

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