bevel planetary gearbox

bevel planetary gearboxes
Ever-Power planetary gearboxes are compact battery power for coaxial applications where higher torques are required in restricted spaces. Users reap the benefits of compact top-class drive technology with particularly high power densities and absolutely smooth running actually at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input speed: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with actually higher ratios. Input aspect planetary stage in four sizes, suitable for any motor desired. Outdoors spiral bevel stage for powerful options such as for example hollow shaft, shrink disk, directly sided splined bore and internal involute spline. Gearbox sizes could be combined and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. speed Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm depending on the gearbox size
Motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Plenty of differents gear arrangements available
Bevel gearboxes could be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby additional angles are also essentially possible. The path of rotation of the drive shaft and the output shaft can be the same or opposing, based on the installation scenario of the bevel gears.
The simplest kind of bevel gearbox has a bevel gear stage with straight or helical teeth. This type of gearing can be cheaper to produce. However, since only small profile coverage could be understood with gearwheels with directly or helical the teeth, this bevel gearbox runs quietly and has much less transmittable torque than additional bevel gear tooth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel gear stage is usually recognized with a ratio of just one 1:1 in order to maximize the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth can be in the type of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high amount of total coverage, but are already more expensive to produce than bevel gears with straight or helical teeth because of their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque can be increased. High speeds are also feasible with this kind of gear teeth. Bevel gearing generates high axial and radial loads during procedure, which can only be absorbed at one side due to the intersecting axes. Particularly if it can be used as a quickly rotating drive stage in multi-stage gearboxes, special interest should be paid to the provider life of the bearing. Also, unlike worm gearboxes, self-locking can’t be recognized in bevel gearboxes. Whenever a right angle gearbox is necessary, bevel gearboxes can be used as a low-cost option to hypoid gearboxes
The benefits of bevel gearboxes:
Use when set up space is limited
Compact design
Can be coupled with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower effectiveness level than planetary gearbox
Noisier
Decrease torques in single-stage transmitting ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Gear Box with optimum design feature and latest technology of enhancing the geometrical precision of the gear tooth profile with the group of experienced professionals. We are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Acceleration : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an Internal toothed Ring Equipment to which are established 3 Planet mounted on the Planet carrier engaging also with sunlight Equipment (Pinion) and reduced Result rate is taken through World Carrier and Ring Gear is remain stationary. Output shaft maintaining the same path of rotation as Input.
Ever-Power Bevel Planetary Equipment Boxes trusted in Material Handling Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical substance Industry, Food Industry, Building Industry, Agricultural Market, Power Industry, Mobile Cranes and Over head Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,Custom Build Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Insight, Solid Output, Hollow Insight, Hollow Output, Solid Result Splined Shaft, Solid Insight Splined Shaft, Hollow Output Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are manufactured from excellent quality raw material such as Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in Size, having high Shock Load Capacity, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Insight and Output Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is developed and designed to specifically meet up with the multiple requirements of our customers. The combination of surface gears and precision equipment components ensures performance performance and high uptime. Today’s selection of bevel planetary gearboxes contains four sizes, each as solitary, dual or triple stage style. This allows overall transmission ratios from i = 3:1 to i actually = 512:1 to become understood. Each gearbox variant can be available as precision style with reduced backlash.
Innovative solutions for every applications and numerous options – often special personalized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and ground planet gears and sun
pinions guarantee high transmitting quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with tested hollow drive shaft system
Integrated axial length compensation to pay
for thermal expansion of the motor shaft
High efficiency and easy running right through high tooth
flank quality, world gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth operating achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Particular seals (labyrinth seals or double seals with individual grease-filled chamber) that drive back lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft for shrink disc, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as torque hands, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers include a combination of planetary and bevel helical gears that takes advantage of the strengths of each technology: small size, reliability and easy maintenance. The BPH group of correct angle gearboxes combines one sluggish helical stage with a set of Gleason bevel gears and a number of planetary stages. The design of the compact gear products is based upon exact analyses using FEM techniques, which means performance, duration and silence. These lighter, more compact gear reducers surpass traditional solutions, ensuring shorter production occasions and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technology | Plastics & Bevel Planetary Gearbox Rubber Technologies
Ever-Power provides a complete drive whose elements are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear unit, adapter, coupling, and motor.
A planetary gearmotor is more compact (shorter), as intermediate elements such as for example adapter flanges and couplings aren’t necessary.
Numerous variants ensures ideal adaptation to the application.
Finely graded gear ratios due to the high variance of the Ever-Power gearmotor at the input end.
Short delivery times for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The mandatory data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive range of additional elements available from the whole Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as program and solution provider who items complete drive systems from one source.
Ever-Power is China s leading producer of Planetary Gearboxes for industry applications in material handling, sugar, marine, defense, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes have modular style, great quality, high energy efficiency, low noise, long program existence, high radial loading capability, and all at affordable pricing with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, glucose mill drives with foot and shaft installed.
All Ever-Power planetary equipment units are offered in high capacity ranges with proven Ever-Power quality. Ready obtainable sizes guarantee not merely a big torque spectrum but also something range that delivers you with multiple choices. Make the the majority of the flexibility Ever-Power offers, leverage the benefits of Ever-Power planetary equipment units. Here, you will see off-the-shelf, highly sophisticated drive and gear unit solutions. Our standard product range already contains solutions for a large number of specific requirements that need to be taken into consideration in a great selection of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Packaging, Textile, Chemical, Sugar, Material Handling Devices, Mining, and Steel industries.

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